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We describe the production process
in order to make your acquaintance with our company.
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The productive operation is based on the
centralization of the main functions, integrated with a partial
" productive decentralization ". Special laboratories
have been selected by the single typology of the workings, the
coordination and managerial and qualitative control of Paolo
Gelli and its staff.
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Selection and Hide workings |
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Every successive search begins from here.
The raw material encloses itself on all its potentialities, expressing
the physical characteristics that will help one choose one working
rather than another. Paolo Gelli personally takes care of the
search, selection and choice of hides. Every type skin comes
accurately selected and acquired according to the requirements
of the customer. It is for this reason that the staff of Gelli
takes care of directly the purchasing of the shearling from
Spain, the suede from India, the sheepskin from Africa and Persia,
and the cattle skin from Italy. The location of the company in
the district of Santa Croce (where 1700 companies specialize
in the tannery and the working of leather skin), allows Gelli
to coordinate and to control the several phases or typology of
the workings- from the dye to the aging process, to the operations
and workings which carry out the effects of polish, oily, metalic,
pull up etc.
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From a figure or from a head sample supplied
by the customer, we can begin the phase of the realization of
the prototype. The realization of the card sample and the prototype
comes entrusted to particularly skillful and characterized staff
in this type of activity. The prototype is sent to the customer
who will be able to speak of eventual modifications.
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The cut is executed by hand, upon selection
of six equal skins for color and grain. The cut comes carried
out head for head, discarding skins with defects or coloration,
also only imperceptibly diverse.
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In order to assure that every product has
style and quality, Gelli selects all the materials, and puts
all the particulars in scrupulous and punctual ways: lining choices
and cuts, hinge choices, threads, and adhesives.
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The confection of the heads is made by
hand, organized on working chains, selected based on the characteristics
of the final product that have to be obtained and the amount
of heads to produce.
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In another laboratory, the finishing operations
are carried out- which consists of attaching the buttons, of
eventual coats of arms, labels, and accessories.
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The final phase, that is of
ironing the heads and the quality control, is carried out inside
the company. |
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